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| 型号： | 1601041-3 |
| 厂商： | Tyco Electronics |
| 元件分类： | 终端 |
| 英文描述： | SIAMEZE Terminals |
| 中文描述： | SIAMEZE Terminals |
| 文件页数： | 85/102页 |
| 文件大小： | 3731K |
| 代理商： | 1601041-3 |
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COPALUM
83
Dimensions are in inches and
Dimensions are shown for
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
reference purposes only.
USA: 1-800-522-6752
specified. Values in brackets
Specifications subject to change.
Canada: 1-905-475-6222
are metric equivalents.
Mexico: 01-800-733-8926
Magnet Wire Terminals and Termination Systems
Catalog 82221
Revised 10-02
COPALUM Terminals and Splices
(For Solid and Stranded Aluminum or Copper Wire) (Continued)
Test Results of Insulation
Piercing Crimp Terminations
3.5
3.0
2.5
2.0
INITIAL
AFTER
CURRENT
CYCLING
VOLTAGE
DROP
IN
MILLIVOLTS
Typical Millivolt Drop (Current Cycling/Thermal Shock) Performance
MAX. INDIVIDUAL CONNECTOR READINGS
AVG. INDIVIDUAL CONNECTOR READINGS
MIN. INDIVIDUAL CONNECTOR READINGS
301430114
AFTER 5
CYCLES
SHOCK
AFTER 10
CYCLES
SHOCK
AFTER 15
CYCLES
SHOCK
AFTER 20
CYCLES
SHOCK
AFTER 25
CYCLES
SHOCK
Current Cycling — 100 cycles
@ 35 amperes, AC; each cycle
consisting of 15 min. “on cur-
rent” and 15 min. “off current”
Thermal Shock — 0.5 hr. @
+150°C and 0.17 hr. in ice
water per cycle; 5 amperes, DC
Products Tested —
COPALUM parallel splices,
wire size 8 AWG [8 mm2]
using two 14 AWG [2 mm2]
solid aluminum conductors
(unstripped) and one 14 AWG
[2 mm2] stranded copper wire
conductor (stripped). Graph
curves represent individual
conductor readings.
Technical Documents
Product Specification —
108-13013
Application Specification —
114-02121
Test Reports —
110-13506 — Copper lead wire
to aluminum
magnet wire in a
COPALUM paral-
lel splice
502-1084 — COPALUM butt
splice perfor-
mance in several
copper lead wire
to copper magnet
wire combina-
tions
502-1085 — Performance
comparison:
COPALUM butt
splice vs. brazing
process
General Application
Guidelines
To assist you in obtaining
the optimum COPALUM
insulation piercing crimp
termination for solid copper,
solid aluminum and strand-
ed copper in the same wire
barrel, the following guide-
lines regarding size, num-
ber and total CMA of con-
ductors being terminated
are recommended:
1. A maximum of 10 equal
size round wires, or a
maximum of 6 equal
square wires may be
crimped without insula-
tion removal.
2. Four rectangular wires
(where T
≥ 1/4W) or 2
rectangular wires (where
T
≤ 1/4W) may be
crimped without insula-
tion removal.
3. When crimping different
size solid conductors,
size should not vary by
more than 1 wire gauge,
and preferably by no
more than 1/2 wire
gauge.
4. To use parallel splices
with round magnet wire,
the CMA of the lead wire
should be less than the
sum of the magnet wire
CMA, and the total num-
ber of conductors (lead
and magnet) must be
less than six.
5. To use a butt splice
when the lead wire CMA
is
≥ the combined mag-
net wire CMA.
6. In a solid (or combina-
tion of solids) aluminum
and stranded copper
application, the maxi-
mum amount of CMA fill
for the copper conductor
should not exceed 40%
of the total CMA being
crimped.
7. Due to the closed barrel,
it may not be possible
for a particular CMA
loading to fit in the nor-
mally recommended
connector. In instances
where 7 or more equal
round conductors or a
combination of solid alu-
minum and stranded
copper is used, and the
total CMA is at least 50%
of the maximum CMA of
the next larger size con-
nector, this larger size
connector may be used.
8. For applications using
wire combinations not
covered by guidelines
above, consult
Tyco Electronics
Engineering.
Warning: Not approved for
reconnection of residential
aluminum branch circuit
wiring. (Refer to Catalog
82205.)
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