参数资料
型号: 63811-8000
厂商: Molex Connector Corporation
文件页数: 6/24页
文件大小: 0K
描述: TOOL HAND CRIMP 22-28AWG
其它有关文件: Overlap Style Insulation Crimps
标准包装: 1
工具类型: 手动压接器
适用于相关产品: 触点,22-28 AWG
特点: 侧面插入,棘齿
其它名称: 063811-8000
063811-8000-E
0638118000
0638118000-E
63811-8000-E
638118000
638118000-E
WM18997
Quality Crimp Handbook
SECTION 4
DEFINITIONS
BEND UP
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
CRIMP
BEND
DOWN
TWISTING
TERMINAL CROSS
SECTION VIEW
EXTRUSIONS
HEIGHT
EXTRUSION
Anatomy of a Crimp Termination (Figure 4-1)
Bell Mouth (Flare)
The flare that is formed on the edge of the
conductor crimp acts as a funnel for the wire
strands. This funnel reduces the possibility that a
sharp edge on the conductor crimp will cut or nick
the wire strands. As a general guideline, the
conductor bell mouth needs to be approximately 1
to 2 times the thickness of the terminal material. *
Bend Test
One way to test the insulation crimp is by bending
the wire several times and then evaluating the
movement of the insulation and wire strands. As a
rule, the insulation crimp should withstand the wire
being bent 60 to 90 degrees in any direction,
several times. Use care when working with small
wire sizes so the wire at the back of the insulation
crimp does not shear.
Conductor Brush
The conductor brush is made up of the wire strands
that extend past the conductor crimp on the contact
side of the terminal. This helps ensure that
EXTRUSION
Figure 4-1
mechanical compression occurs over the full length of
the conductor crimp. The conductor brush should not
extend into the contact area.
Conductor Crimp
This is the metallurgical compression of a terminal
around the wire's conductor. This connection creates a
common electrical path with low resistance and high
current carrying capabilities.
Conductor Crimp Height
The conductor crimp height is measured from the top
surface of the formed crimp to the bottom radial surface.
Do not include the extrusion points in this measurement
(See Figure 4-1). Measuring crimp height is a quick,
non-destructive way to help ensure the correct
metallurgical compression of a terminal around the
wire's conductor and is an excellent attribute for process
control. The crimp height specification is typically set as
a balance between electrical and mechanical
performance over the complete range of wire stranding
and coatings, and terminal materials and plating.
Although it is possible to optimize a crimp height to
individual wire stranding and terminal plating, one crimp
height specification is normally created.
*Consult individual terminal specification requirements
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 6 of 24
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