
21
FN9094.7
May 4, 2009
Application Information
Design Procedures
GENERAL
A ceramic decoupling capacitor should be used between the
VCC and GND pin of the chip. There are three major
currents drawn from the decoupling capacitor:
1. the quiescent current, supporting the internal logic and
normal operation of the IC
2. the gate driver current for the lower MOSFETs
3. and the current going through the external diodes to the
bootstrap capacitor for upper MOSFET.
In order to reduce the noisy effect of the bootstrap capacitor
current to the IC, a small resistor, such as 10
Ω, can be used
with the decoupling capacitor to construct a low pass filter for
the IC, as shown in Figure
41. The soft-start capacitor and
the resistor divider setting the output voltage is easy to
Selection of the Current Sense Resistor
The value of the current sense resistor determines the gain
of the current sensing circuit. It affects the current loop gain
and the overcurrent protection setpoint. The voltage drop on
the lower MOSFET is sensed within 400ns after the upper
MOSFET is turned off. The current sense pin has a 140
Ω
resistor in series with the external current sensing resistor.
The current sense pin can source up to a 260A current
while sensing current on the lower MOSFET, in such a way
that the voltage drop on the current sensing path would be
equal to the voltage on the MOSFET.
ID can be assumed to be the inductor peak current. In a
worst case scenario, the high temperature rDS(ON) could
increase to 150% of the room temperature level. During
overload condition, the MOSFET drain current ID could be
130% higher than the normal inductor peak. If the inductor
has 30% peak-to-peak ripple, ID would equal to 115% of the
load current. The design should consider the above factors
so that the maximum ISOURCING will not saturate to 260A
under worst case conditions. To be safe, ISOURCING should
be less than 100A in normal operation at room
temperature. The formula in the earlier discussion assumes
a 75A sourcing current. Users can tune the sourcing
current of the ISEN pin to meet the overcurrent protection
and the change the current loop gain. The lower the current
sensing resistor, the higher gain of the current loop, which
can damp the output LC filter more.
A higher value current-sensing resistor will decrease the
current sense gain. If the phase node of the converter is very
noisy due to poor layout, the sensed current will be
contaminated, resulting in duty cycle jittering by the current
loop. In such a case, a bigger current sense resistor can be
used to reduce both real and noise current levels. This can
help damp the phase node wave form jittering.
Sometimes, if the phase node is very noisy, a resistor can be
put on the ISEN pin to ground. This resistor together with the
RCS can divide the phase node voltage down, seen by the
internal current sense amplifier, and reduce noise coupling.
Sizing the Overcurrent Setpoint Resistor
The internal 0.9V reference is buffered to the OCSET pin
with a voltage follower (refer to the equivalent circuit in
Figure
42). The current going through the external
overcurrent set resistor is sensed from the OCSET pin. This
current, divided by 2.9, sets up the overcurrent threshold and
compares with the scaled ISEN pin current going through
RCS with an 8A offset. Once the sensed current is higher
than the threshold value, an OC signal is generated. The first
OC signal starts a counter and activates a pulse skipping
function. The inductor current will be continuously monitored
through the phase node voltage after the first OC trip. As
long as the sensed current exceeds the OC threshold value,
the following PWM pulse will be skipped. This operation will
be the same for 8 switching cycles. Another OC occurring
between 8 to 16 switching cycles would result in a latch off
with both upper and lower drives low. If there is no OC within
8 to 16 switching cycles, normal operation resumes.
10
Ω
VCC
TO BOOT
5V
FIGURE 41. INPUT FILTERING FOR THE CHIP
I
SOURCING RCS
140
Ω
+
()
I
DrDS ON
()
=
(EQ.17)
FIGURE 42. EQUIVALENT CIRCUIT FOR OC SIGNAL
GENERATOR
0.9V
AMPLIFIER
COMPARATOR
+2.9
OC
OCSET
RSET
rDS(ON)
_
+
+33.1
8uA
+
Σ
PHASE
ISEN
REFERENCE
ISENSE
140
Ω
RCS
8A
+
-
+
-
+
ISL6227